Products - > Batteries

Space Vector Batteries

Powering our National Defense.

Space Vector currently fabricates a variety of rechargeable (secondary) batteries used in launch vehicle, spacecraft and Unmanned Aerial Vehicle (UAV) applications. These rugged 28 Vdc batteries power vehicle systems under severe boost and space conditions. Batteries can be mounted with or without isolators. The 2.5 AH battery is used on several range approved RCC-319 Flight Termination Systems (FTS) and often coupled with our FTS relay box to power the command/destruct receivers, S&A, and destruct ordnance as shown the block diagram below.  Our batteries have successfully passed qualification level thermal cycling, vibration, shock, vacuum, humidity, fungus resistance, fine sand, salt fog, explosive atmosphere, and EMI/EMC testing and have flown on a variety of missions and vehicle configurations.

Space Vector produces a line of aerospace-grade lithium-ion batteries. The 2.5 Ah Li-Ion FTS battery is designed as a drop-in replacement for our existing 2.2 Ah Ni-Cd battery and incorporates high-current cells capable of delivering over 10 Amps (200 ms pulse) at 28 Vdc under extreme environments. The 39611 series batteries use the SVCharge™ Smart Battery Technology which provides Programmable Protection and Monitoring. The cells within the battery are balanced during charging with optional “Flight Mode” lockout of protection features during flight. Li-Ion batteries can be purchased either with an internal or external Battery Management System (BMS). Battery Chargers are available to discharge the batteries in the field, measure capacity, and display cell voltage, current, and temperature.

Lithium-ion (Li-ion) Batteries

Lithium-ion Range Safety Battery PN 39401

39401_big

Features

  • Compact and Lightweight
  • Curved back for skin mounted applications
  • Digital Interface
  • RS-422 Standard Communication
  • Digital and Analog Cell Health & Status (H&S) Data
  • Cells Screened and Batteries Tested per RCC 319 For FTS Applications
  • Micro-D Connectors
  • 23.5 W Cell Heater for Low Temp. (<-20⁰C) Operation
  • Qualified & Flight Proven

Applications

  • Missiles
  • Launch Vehicles
  • Aircraft / UAV

Package Size

3.56” L x 4.05” W x 1.98” H

Weight

1.5 lbs.

Capacity 3.0 Ah nom. (2.0 Ah min. to 3.0 Ah max.)
Voltage 28.8 V Nominal (33.6 V to 20.0 V)
Charge Current 1.5 A, C/2 standard (4 A max.)
Charge Temperature 0°C to 50°C
Discharge Current 5 Amps Continuous | 10+ Amps Pulse
Discharge Temperature -20°C to +60°C
Tested Temperature -43°C with heaters to +71°C
Mounting Curved, 4X 10-32 fasteners (Through Holes)
Heater 25.3 W for low temperature operation < -20°C | (externally controlled)
Connector Interface Dual 15 pin MDM Micro-D
501061

Charger PN 501061

  • Provides Programmable Protection and Monitoring
  • Cell Balancing during Charging
  • Discharges Battery and Measures Capacity
  • Number of charge cycles, max/min cell voltage, current, temperature, and more
  • A standardized data interface provides instant health status and real-time telemetry

Lithium-Ion FTS & TM Battery PN 39401-1

39401-1_big

Features

  • Compact and Lightweight
  • Digital Interface
  • RS-422 Standard Communication
  • Digital and Analog Cell Health & Status (H&S) Data
  • Cells Screened and Batteries Tested per RCC 319 For FTS Applications
  • Micro-D Connectors
  • 23.5 W Cell Heater for Low Temp. (<-20⁰C) Operation
  • Qualified & Flight Proven
  • UN 38.3 Tested
  • NAVSEA S9310 Tested (Pending Completion 6/22)

Applications

  • Missiles
  • Launch Vehicles
  • Aircraft / UAV

Package Size

3.56”L x 4.13”W x 1.98”H

Weight

1.6 lbs

Capacity 3.0 Ah nom. (2.0 Ah min. to 3.0 Ah max.)
Voltage 28.8 V Nominal (33.6 V to 20.0 V)
Charge Current 1.5 A, C/2 standard (4 A max.)
Charge Temperature 0°C to 50°C
Discharge Current 5 Amps Continuous | 10+ Amps Pulse
Discharge Temperature -20°C to +60°C
Tested Temperature -43°C with heaters to +71°C
Mounting 4X #10 fasteners (Through Hole Mount)
Heater 25.3 W for low temperature operation < -20°C | (externally controlled)
Connector Interface Dual 15 pin MDM Micro-D
501061

Charger PN 501061

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Discharges Battery and Measures Capacity

  • Battery Cycle History

  • Number of charge cycles, max/min cell voltage, current, temperature, and more

  • Standardized data interface provides instant health status and real-time telemetry

Lithium-ion (Li-ion) Battery PN 39611

39611

Features

  • SVChargeTM Smart Battery Management System
  • Completely decoupled BMS during flight
  • Digital Interface
  • RS-422/485 Standard Communication or Optional MIL-STD-1553B, Ethernet, CAN
  • Bus provides voltage, current, and temperature data
  • Digital and analog cell Health and Status (H&S) data
  • D38999 Connectors
  • Rugged Aluminum Housing
  • Cells Screened and Batteries Tested per RCC 319-14 for FTS missions

Applications

  • Missiles
  • Launch Vehicles
  • Aircraft / UAV
  • Hypersonic Vehicles

Package Size

4.25” H x 3.2” W x 7.4” L

Weight

3.7 lbs.

Capacity 2.5 Ah nom. (2.0 Ah min., 3.0 Ah max.)
Voltage 28.8 V Nominal (33.6 V to 20.0 V)
Energy 72 Wh nom.
Charge Current 1.5 A, C/2 standard (4 A max.)
Charge Temperature 0°C to 50°C
Discharge Current 5 Amps Continuous
Discharge Temperature -20°C to +60°C
Mounting 6.46” x 2.26” - #10, 4 Places
Heater -1 Configuration available for operation < -20°C
Connector Interface 38999s
39611-layout
501281

Charger/Analyzer PN 501281

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Discharges Battery and Measures Capacity

  • Max/min cell voltage, current, temperature

  • Standardized data interface provides instant health status and real-time telemetry

  • Standardized data interface provides instant health status and real-time telemetry

Lithium-ion (Li-ion) Battery PN 39611-1

39611

Features

  • SVChargeTM Smart Battery Management System
  • Completely decoupled BMS during flight
  • Digital Interface
  • RS-422/485 Standard Communication or Optional MIL-STD-1553B, Ethernet, CAN
  • Bus provides voltage, current, and temperature data
  • Digital and analog cell Health and Status (H&S) data
  • D38999 Connectors
  • Rugged Aluminum Housing
  • Cells Screened and Batteries Tested per RCC 319-14 for FTS missions

Applications

  • Missiles
  • Launch Vehicles
  • Aircraft / UAV
  • Hypersonic Vehicles

Package Size

4.25” H x 3.2” W x 7.4” L

Weight

3.7 lbs.

Capacity 2.5 Ah nom. (2.0 Ah min., 3.0 Ah max.)
Voltage 28.8 V Nominal (33.6 V to 20.0 V)
Energy 72 Wh nom.
Charge Current 1.5 A, C/2 standard (4 A max.)
Charge Temperature 0°C to 50°C
Discharge Current 5 Amps Continuous
Discharge Temperature -20°C to +60°C
Mounting 6.46” x 2.26” - #10, 4 Places
Heater -1 Configuration available for operation < -20°C
Connector Interface 38999s
39611-1-layout
IMG_8081

Charger/Analyzer PN 501281

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Discharges Battery and Measures Capacity

  • Max/min cell voltage, current, temperature

  • Standardized data interface provides instant health status and real-time telemetry

  • Standardized data interface provides instant health status and real-time telemetry

Lithium-Ion Battery PN 39151

39151

Features

  • Ultra-compact and lightweight
  • Redundant circuits

Applications

  • Satellite
  • Aircraft
  • Missiles
  • Aircraft / UAV

Package Size
3.78” X 2.30” X 1.80”

Weight

0.7 lbs

Capacity 2 X 3.0 Ah
Voltage 3.6 VDC
Energy 21.6 Wh
Charge Current 4 A Max (Each circuit)
Charge Temperature 0°C to 50°C
Discharge Current 20 A Max (Each circuit)
Discharge Temperature -20°C to +60°C
Mounting Tab mounted, see below
Voltage Range 2.5 - 4.2 VDC
39151-mounting
501011

Charger/Analyzer PN 501011

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Discharges Battery and Measures Capacity

  • Max/min cell voltage, current, temperature

  • Standardized data interface provides instant health status and real-time telemetry

  • Standardized data interface provides instant health status and real-time telemetry

High Power Li-Ion Polymer Battery PN 39381-4

39381-4

Features

  • High Continuous Discharge Rate of 125 A (5C)
  • Rugged Aluminum Housing
  • Stackable Configuration
  • D38999 Connectors
  • Tested to high dynamic environments
  • Flight proven
  • Integrated heaters for cold use (< -20°C)

Applications

  • Satellite
  • Launch Vehicles
  • Aircraft
  • Maritime

Package Size

  • 10.42” x 4.33” x 4.33”

Mounting

  • 6.00” x 5.25”
  • 4X #10 screws

Weight

  • 11.5 lbs.
Capacity 22 Ah
Voltage 29.6 Vdc nominal (33.6 V to 24.0 V)
Charge Current 12.5 A, C/2 standard (50 A max.)
Charge Temperature 0°C to 40°C
Discharge Current Continuous: Up to 72 Amps*
Pulse: Up to 200 Amps (≤ 10 seconds)
*Using existing wiring and connector configuration (Capable of delivering up to 550A with upgraded wiring and connectors)
Discharge Temperature -20°C to +60°C
Random Vibration 47.5 Grms (tested)
Connector Interface 38999s
Energy 640 Wh
501061

Charger PN 501371

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Battery Cycle History

  • Number of charge cycles, max/min cell voltage, current, temperature, and more

  • Standardized data interface provides instant health status and real-time telemetry
    Integrated data acquisition

  • Programable discharge and pulse rates

Lithium Primary Battery PN 39481

39481

Features

  • Compact and Lightweight
  • High Energy Density
  • Large Operating Temperature Range
  • Cell Protection Diodes
  • D38999 Connectors
  • Rugged Aluminum Housing

Applications

  • Space Flight (Manned)
  • Military
  • Commercial

Package Size
5.46” X 7.00” X 2.60”

Weight

3.0 lbs

Capacity 3.5 Ah
Voltage 27 VDC (Nominal) 25.2 – 32.5 VDC (Range)
Energy 94.5 Wh
Charge Current Non-rechargeable
Charge Temperature Non-rechargeable
Discharge Current 2.5 Amps continuous (4.0 Amps pulse)
Discharge Temperature -40°C to +60°C
Mounting See image below
Heater Optional for extreme cold operation
Connector Interface 38999s
39481-mounting

Lithium-Ion Battery 39501 Series

39501

Features

  • Compact and Lightweight
  • Digital Interface
  • RS-422 Standard Communication
  • Digital and Analog Cell Health & Status (H&S) Data
  • Cells Screened and Batteries Tested per RCC 319-19 for FTS Applications
  • Micro-D, Standard D-Sub, or MS Connectors
  • 2X 16.6 W Cell Heaters for Low Temp (<-20⁰C) Operation (With 28V Power Source)

Applications

  • Missiles
  • Launch Vehicles
  • Aircraft / UAV

Package Size

4.75”L x 4.40”W x 2.67”H

(Micro-D connector version)

Weight

2.2 Lbs

Capacity 5.0 Ah Max.
Voltage 29.0 Vdc nominal (33.2 V to 20.0 V)
Energy 145.2 Wh nom.
Charge Current 2.5A (5A Max.)
Charge Temperature 0°C to 50°C
Discharge Current
*Not for cycle life
Continuous: Up to 18 Amps*
Pulse: Up to 44 Amps (≤ 30 seconds)*
Discharge Temperature -20°C to +60°C
Mounting Four #10 Fasteners (Through Hole)
Heater 2X 16.6 W For low temperature operation < -20°C (externally controlled)
Connector Interface Single 31 Pin Connector: M83513-03-E03N
501061

Charger/Analyzer PN 501061

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Discharges Battery and Measures Capacity

  • Battery Cycle History

  • Number of charge cycles, max/min cell voltage, current, temperature, and more

  • Standardized data interface provides instant health status and real-time telemetry

High Capacity Li-Ion Battery 39541 Series

39541

Features

  • Compact lightweight design
  • High Continuous Discharge Rate of 90 Amps
  • Rugged Aluminum Housing
  • D38999 Connectors
  • Designed for high dynamic load environments
  • Cell and pack level safety features
  • Modular design allows for multiple batteries to be stacked for increased voltage or capacity

Applications

  • Satellite
  • Launch Vehicles
  • Aircraft
  • Maritime
  • Hypersonic Vehicles

Package Size

9.75” x 5.00” x 3.24”

Mounting

5.375” x 4.125”,      4X #10-32

Weight

9.7 lbs.

Capacity 25 Ah
Voltage 29.0 Vdc nominal (33.2 V to 20.0 V)
Energy 726 Wh
Charge Current 12.5 A, C/2 standard (25 A max.)
Charge Temperature 0°C to 50°C
Discharge Current
*Not for cycle life
Continuous: Up to 72 Amps*
Pulse: Up to 110 Amps (≤ 10 seconds)*
Discharge Temperature -20°C to +60°C
Mounting See below
Heater Optional
Connector Interface 38999
39541-mounting
501061

Charger/Analyzer PN 501371

  • Provides Programmable Protection and Monitoring

  • Cell Balancing during Charging

  • Discharges Battery and Measures Capacity

  • Battery Cycle History

  • Number of charge cycles, max/min cell voltage, current, temperature, and more

  • A standardized data interface provides instant health status and real-time telemetry

  • Integrated data acquisition

  • Programable discharge and pulse rates

Modular Li-Ion Battery 39521 Series

39521

Features

  • Compact lightweight design
  • Can be configured for High or Low Voltage Operation
  • Rugged Aluminum Housing
  • D38999 Connectors
  • Designed for high dynamic load environments
  • Cell and pack level safety features
  • Modular design allows for multiple batteries to be stacked for increased voltage or capacity

Applications

  • Satellite
  • Launch Vehicles
  • Aircraft
  • Maritime
  • Hypersonic Vehicles

Package Size

11.0” x 5.88” x 3.27”

Mounting

5.25” x 4.875”, 4X

¼” Fasteners

Weight

10.2 lbs

Energy 726 Wh
Voltage 29 Vdc or 145 Vdc nominal
Capacity 25 Ah
Charge Current C/2 standard
Charge Temperature 0°C to 45°C
Discharge Current
*Not for cycle life
Continuous: Up to 50 Amps* in Low Voltage Mode 10 Amps in High Voltage Mode
Pulse: Up to 73.5 Amps (≤ 10 seconds)*
Discharge Temperature -20°C to +60°C
Mounting See below
Heater Optional
Connector Interface 38999
39521 top
39521 front
501371

Charger/Analyzer PN 501371

  • Provides Programmable Protection and Monitoring
  • Cell Balancing during Charging
  • Battery Cycle History
  • Number of charge cycles, max/min cell voltage, current, temperature, and more
  • Standardized data interface provides instant health status and real time telemetry
  • Integrated data acquisition
  • Programable discharge and pulse rates